Application
Textile

Warp sizing for spun yarn

The textile manufacture of spun yarn, which has grown based upon cotton, has a long history, and starch was used as a warp size from its beginning.
Nevertheless, in accordance with increasing demand of polyester fiber, requirement both for productivity and the quality of the products came up and PVA has been used extensively for warp sizing of polyester blended yarn as well as cotton yarn at a very fast rate of growth for the past years.
These shows that PVA exhibits excellent characteristics as a warp size for spun yarn, and that more and more PVA will be in demand for this purpose.
1.Purpose

  • Fluff binding
  • To get abrasion resistance
  • To get smoothness
2.Advantages of "KURARAY POVAL" and KURARAY SIZE (compared with starch)

  • Good adhesion; excellent strength and abrasive resistance of the formed coating
    Excellent protective action to the yarns, and minimized warp breakage during weaving
    Higher weaving efficiency and better quality of the fabrics.

  • Effective in sizing performance with even a small amount
    Longer yarn can be wound on a weaving beam at once
    Saving time for reaching-in process and reducing time to be needed for beam exchange on loom 10% longer yarn can be wounded on a weaving beam.

  • No size drop during sizing or weaving
    Better working environments and less cleaning work.

  • Weaving under relatively low humidity
    Better working environments and greater work efficiency.
    The best humidity in weaving room is 70 - 75% R.H.

  • Uniform properties and effectiveness of a size
    Stable weaving efficiency.

  • KURARAY SIZE shows better workability and productivity than "KURARAY POVAL".
3.PVA used

  • PVA-117: Cotton, Rayon-Spun
  • PVA-217: Polyester Cotton, Polyester Viscose, Polyester Spun
4.How to use "KURARAY POVAL"

PVA is usually used for warp sizing in combination with starch. Through a lot of experiences in this field, it has been proved that the following two basic methods, which draw best performance of PVA and starch, are the most suitable for warp sizing.
  • PVA : Starch = 7 : 3 PVA rich method
  • Starch : PVA = 7-8 : 3-2 Starch rich method
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